Multi-facetted range of production equipment

We have a range of more than 200 high-performance machines for extremely diverse applications, extending from injection moulding and forming, via cutting to size, assembly and surface finishing, up to and including quality control using ultra-precise measuring systems. Regularly serviced, always ready to use. We produce and machine production runs from one-offs up to large series – reliably, on time and in total conformity to our zero-error target.

View our list of production equipment, including technical details and performance ranges, here.

Injection moulding

Injection moulding

TypeLocking forceNumber
Injection-moulding machine25 t5
Injection-moulding machine35 t 1
Injection-moulding machine40 t1
Injection-moulding machine45 t2
Injection-moulding machine50 t3
Injection-moulding machine60 t1
Injection-moulding machine80 t3
Injection-moulding machine90 t 1
Injection-moulding machine100 t2
Injection-moulding machine110 t2
Injection-moulding machine120 t7
Injection-moulding machine155 t1
Injection-moulding machine160 t1
Injection-moulding machine200 t3
Injection-moulding machine250 t2
Injection-moulding machine260 t5
Injection-moulding machine275 t1
Injection-moulding machine300 t3
Injection-moulding machine320 t1
Injection-moulding machine350 t5
Injection-moulding machine400 t1
Injection-moulding machine450 t1
Injection-moulding machine500 t1
Injection-moulding machine650 t2
Injection-moulding machine800 t1
Injection-moulding machine1,000 t1
Injection-moulding machine3,200 t1
Automated assembly and jigs

Automated assembly and jigs

TypeTechnical details
Assembly systemCamera-system scanning of all components 
Assembly systemSensor-system scanning of all components 
Automated assembly machineAutomatic application of adhesive tape, attachment of clips, camera-system scanning
Automated assembly machine

Turntable automation: preassembly of round contacts, punching off of flat  contacts and welding to round contacts, sensor-system scanning
Automatic robot feeding of injection-moulding machine 
Automatic electrical breakdown strength and resistance testing of engine map connectors

Automated assembly machineRobot installation of snap-in nuts 
Automated assembly machineInstallation of threaded inserts, bushes and ventilation nozzles, sensor-system scanning
Automated assembly machineRobot installation of 14 fastening clips, sensor-system scanning
Installation of fibre-optics cables
Installation of wire set inc. LEDs
Functional testing of LED/fibre-optics cable system in the RGB range 
Automated assembly machineInstallation of various plastic components
Screwing-in of Voss valve
Online dimensional inspection and pressure test
Camera inspection of Voss valve 
Automated assembly machineAutomated robot insertion of reinforcing rings, inc. prewarming station and camera-based online measurement
Laser engraving of QR code
Automated assembly machineSemi-automatic assembly of expanded-metal mesh inc. covering of the speaker frames with non-woven material
Machining

Machining

TypeTraversing ranges
 xyz
6-axis milling and deep-hole drilling machine - metal4,0801,8651,900
6-axis gantry-type milling machine - metal3,5002,5001,500
5-axis gantry-type milling machine - metal5,5003,2001,500
5-axis gantry-type milling machine - metal3.5002,2001,400
5-axis milling/machining centre - metal1,2001,300900
5-axis milling/machining centre - metal850700500
5-axis milling/machining centre - metal600450450
5-axis milling/machining centre - metal750600520
4-axis milling/machining centres - metal850630500
4-axis milling/machining centres - metal1,5009001,200
3-axis milling/machining centres - metal500400240
3-axis milling/machining centres - metal410350450
3-axis milling/machining centres - metal500380380
3-axis milling/machining centres - metal300300350
5-axis milling machine - aluminium3,0002,2001,200
Universal milling machine980340440
5-axis milling machine - plastics5,5004,0001,300
5-axis milling machine - plastics / wood2,9001,670850
2-axis lathe---
2-axis lathe---
2-axis lathe---
Drilling/milling machines, conventional design160300340
Drilling/milling machines, conventional design300500380
Column-type drilling machines   
Deep-hole drilling machine---
Modelling milling tool300490130
Erosion machines

Erosion machines

TypeTraversing ranges
 xyz
Wire electric discharge machine700400400
Sink electric discharge machine (gantry type)9001,780730
Sink electric discharge machine (gantry type)7001,350500
Sink electric discharge machine (gantry type)500350400
Sink electric discharge machine (gantry type)400300400
Sink electric discharge machine (gantry type)525400375
Sink electric discharge machine (gantry type)300190285
Sink electric discharge machine (gantry type)560850450
Heat treatment

Heat treatment

TypeTechnical details
Tempering furnaceUp to +80°C, size 2,500 x 1,400 x 1,600 mm
Tempering furnaceUp to +70°C, size 2,000 x 800 x 1,000 mm
High-temperature furnaceTemperature range: 800 - 1,100°C, effective capacity useful space: 2,100 x 1,100 x 200 mm
High-temperature furnacenTemperature range: 100 - 600°C, effective capacity: 2,000 x 1,300 x 1,000 mm
High-temperature furnaceTemperature range: 850 - 1,200°C, effective capacity: 440 x 600 x 320 mm
ABB6-axis heavy-duty robot, max. handling weight: 400 kg
Forming / Pressing / Punching

Forming / Pressing / Punching

TypeTechnical details
Hydraulic double-column drawing press1,000 t press force
Hydraulic double-column drawing press300 t press force
Hydraulic single-column drawing press160 t press force
CNC bending machine58 t press force
Gantry straightening press50 t press force
Gantry straightening press100 t press force
Gantry straightening press150 t press force
Gantry straightening press160 t press force
Gantry straightening press200 t press force
NC bending press 400 t press force
Pipe bending machine-
Spotter machine-
Roll beading machine-
English Wheel (wheeling machine)-
Pneumatic forming tool-
Manual sheet metal bender-
Guillotine shears-
Rounding machine-
Die spotting press-
Punching machine63 t press force
Punching machine125 t press force
Punching machine300 t press force
Notching and punching machine 
Cutting to size

Cutting to size

TypeTechnical details
Trumpf laser-cutting centre (2D / 3D) Sheet formats (2D): 6,000 x 3,000 mm² / Plate formats (3D): 5,000 x 2,000 x 380 mm³
Trumpf laser-cutting centre (2D / 3D) Sheet formats (2D): 4,000 x 2,000 mm² / Plate formats (3D): 3,000 x 2,000 x 380 mm³
Water-jet cutting system (2D / 3D) Sheet formats (2D): 4,000 x 2,000 mm² / Plate formats (3D): 3,000 x 2,000 x 380 mm³
Metal-band saws, mitre saws,  log frame saws, etc.-
Welding equipment

Welding equipment

Type
MAG / MIG / TIG / stud welding machines 
Spot-welding and projection welding machines
Welding robot
Fume extraction systems
Lifting and turning system
Welding booths
Grinding and blasting equipment

Grinding and blasting equipment

Type
Barrel-finishing machine
Blasting and grinding booths
Surface finishing

Surface finishing

TypeTechnical details
Motoman PX-2050-F20 painting robot with painting cells6-axis, painted item size max. 1,200 x 1,000 mm
Water-based paints, solvent-based paints
1 - 3-layer coating
Styling and tactile paints, chrome-effect paints
Typical painted items: glove compartments, dashboard components, central console, doors, columns, seats (e.g. air outlet nozzles, trays, baggage nets, instrument housings), head-up display 
Deep matt black elements
Spraying and flocking line 
3D printing

3D printing

TypeTechnical details
Stratasys 450mc406 x 355 x 406 mm
MakerBot Replicator Z18493 x 565 x 854 mm
MakerBot Replicator 2285 x 153 x 155 mm
MakerBot Replicator 2X246 x 152 x 155 mm
Engraving

Engraving

TypeTechnical details
Engraving laserItem size 810 x 580 x 330 mm (All materials except PC)
Testing and inspection

Testing and inspection

TypeTechnical details
Ballistic tester, compactTest standards/codes (civilian): DIN EN 1063, DIN EN 1523/ 1522, VPAM APR 2006, VPAM PM2007, VPAM
Test standards/codes (military): NATO AEP-55, Vol.1, Stanag 4569
Ballistic tester, full-scaleTest standards/codes (civilian): DIN EN 1063, DIN EN 1523/ 1522, VPAM APR 2006, VPAM PM2007, VPAM
Test standards/codes (military): NATO AEP-55, Vol.1, Stanag 4569
Photoelectric barrierSmallest detectable item: 3.251 mm
Wavelength: 850 nm
Scissor-type lifting tablePlatform: 1,300 x 1,500 mm 
Size of standard ballistic testing plate: 300 x 300 to 500 x 500 mm
Ultrasonic bathUltrasonic cleaning system for cartridge cases
TumblerPolishing system for cleaning cartridge cases using nut bowls
Separation cutterCutting of steel and aluminium under water cooling, primarily for obtainment of samples  for hardness testing.
Max. component size: 400 x 400 mm
Embedding pressHot embedding of samples; initial size 20 x 10 mm
Grinding and polishing machineGrinding: P80 to  P4000
Polishing: 6 μm, 3 μm, 1 μm
Etching for microstructural tests
Quality Assurance / Measuring equipment

Quality Assurance / Measuring equipment

Type
3D coordinates measuring gauge
Measuring arm
Load cell / peel tester 
Gloss meter
Spectrophotometer
Cross-cut tester
Thermal imaging camera
Hygrometer
3D area scanner GOM 
3D measuring gauge DEA global Hexagon
Multi-sensor gauge Scope Check 3D
Conturograph
Climate test cabinet
Baking chamber
Surface roughness tester
Coating thickness gauge 
Hygrometer
Leakage tester
3-point internal bore micrometer
Thermographic camera
Load cell / peel tester
Shore hardness tester
Hardness tester
Light-load tester
Reflected-light microscope
Drop-hammer tester
Climate test cabinet
Weld tester
3D measuring gauge 
Measuring projector
Colorimeter