Multi-facetted range of production equipment

We have a range of more than 200 high-performance machines for extremely diverse applications, extending from injection moulding and forming, via cutting to size, assembly and surface finishing, up to and including quality control using ultra-precise measuring systems. Regularly serviced, always ready to use. We produce and machine production runs from one-offs up to large series – reliably, on time and in total conformity to our zero-error target.

View our list of production equipment, including technical details and performance ranges, here.

Injection moulding

Injection moulding

Type Locking force Number
Injection-moulding machine 25 t 5
Injection-moulding machine 35 t  1
Injection-moulding machine 40 t 1
Injection-moulding machine 45 t 2
Injection-moulding machine 50 t 3
Injection-moulding machine 60 t 1
Injection-moulding machine 80 t 3
Injection-moulding machine 90 t  1
Injection-moulding machine 100 t 2
Injection-moulding machine 110 t 2
Injection-moulding machine 120 t 7
Injection-moulding machine 155 t 1
Injection-moulding machine 160 t 1
Injection-moulding machine 200 t 3
Injection-moulding machine 250 t 2
Injection-moulding machine 260 t 5
Injection-moulding machine 275 t 1
Injection-moulding machine 300 t 3
Injection-moulding machine 320 t 1
Injection-moulding machine 350 t 5
Injection-moulding machine 400 t 1
Injection-moulding machine 450 t 1
Injection-moulding machine 500 t 1
Injection-moulding machine 650 t 2
Injection-moulding machine 800 t 1
Injection-moulding machine 1,000 t 1
Injection-moulding machine 3,200 t 1
Automated assembly and jigs

Automated assembly and jigs

Type Technical details
Assembly system Camera-system scanning of all components 
Assembly system Sensor-system scanning of all components 
Automated assembly machine Automatic application of adhesive tape, attachment of clips, camera-system scanning
Automated assembly machine

Turntable automation: preassembly of round contacts, punching off of flat  contacts and welding to round contacts, sensor-system scanning
Automatic robot feeding of injection-moulding machine 
Automatic electrical breakdown strength and resistance testing of engine map connectors

Automated assembly machine Robot installation of snap-in nuts 
Automated assembly machine Installation of threaded inserts, bushes and ventilation nozzles, sensor-system scanning
Automated assembly machine Robot installation of 14 fastening clips, sensor-system scanning
Installation of fibre-optics cables
Installation of wire set inc. LEDs
Functional testing of LED/fibre-optics cable system in the RGB range 
Automated assembly machine Installation of various plastic components
Screwing-in of Voss valve
Online dimensional inspection and pressure test
Camera inspection of Voss valve 
Automated assembly machine Automated robot insertion of reinforcing rings, inc. prewarming station and camera-based online measurement
Laser engraving of QR code
Automated assembly machine Semi-automatic assembly of expanded-metal mesh inc. covering of the speaker frames with non-woven material
Machining

Machining

Type Traversing ranges
  x y z
6-axis milling and deep-hole drilling machine - metal 4,080 1,865 1,900
6-axis gantry-type milling machine - metal 3,500 2,500 1,500
5-axis gantry-type milling machine - metal 5,500 3,200 1,500
5-axis gantry-type milling machine - metal 3.500 2,200 1,400
5-axis milling/machining centre - metal 1,200 1,300 900
5-axis milling/machining centre - metal 850 700 500
5-axis milling/machining centre - metal 600 450 450
5-axis milling/machining centre - metal 750 600 520
4-axis milling/machining centres - metal 850 630 500
4-axis milling/machining centres - metal 1,500 900 1,200
3-axis milling/machining centres - metal 500 400 240
3-axis milling/machining centres - metal 410 350 450
3-axis milling/machining centres - metal 500 380 380
3-axis milling/machining centres - metal 300 300 350
5-axis milling machine - aluminium 3,000 2,200 1,200
Universal milling machine 980 340 440
5-axis milling machine - plastics 5,500 4,000 1,300
5-axis milling machine - plastics / wood 2,900 1,670 850
2-axis lathe - - -
2-axis lathe - - -
2-axis lathe - - -
Drilling/milling machines, conventional design 160 300 340
Drilling/milling machines, conventional design 300 500 380
Column-type drilling machines      
Deep-hole drilling machine - - -
Modelling milling tool 300 490 130
Erosion machines

Erosion machines

Type Traversing ranges
  x y z
Wire electric discharge machine 700 400 400
Sink electric discharge machine (gantry type) 900 1,780 730
Sink electric discharge machine (gantry type) 700 1,350 500
Sink electric discharge machine (gantry type) 500 350 400
Sink electric discharge machine (gantry type) 400 300 400
Sink electric discharge machine (gantry type) 525 400 375
Sink electric discharge machine (gantry type) 300 190 285
Sink electric discharge machine (gantry type) 560 850 450
Heat treatment

Heat treatment

Type Technical details
Tempering furnace Up to +80°C, size 2,500 x 1,400 x 1,600 mm
Tempering furnace Up to +70°C, size 2,000 x 800 x 1,000 mm
High-temperature furnace Temperature range: 800 - 1,100°C, effective capacity useful space: 2,100 x 1,100 x 200 mm
High-temperature furnacen Temperature range: 100 - 600°C, effective capacity: 2,000 x 1,300 x 1,000 mm
High-temperature furnace Temperature range: 850 - 1,200°C, effective capacity: 440 x 600 x 320 mm
ABB 6-axis heavy-duty robot, max. handling weight: 400 kg
Forming / Pressing / Punching

Forming / Pressing / Punching

Type Technical details
Hydraulic double-column drawing press 1,000 t press force
Hydraulic double-column drawing press 300 t press force
Hydraulic single-column drawing press 160 t press force
CNC bending machine 58 t press force
Gantry straightening press 50 t press force
Gantry straightening press 100 t press force
Gantry straightening press 150 t press force
Gantry straightening press 160 t press force
Gantry straightening press 200 t press force
NC bending press  400 t press force
Pipe bending machine -
Spotter machine -
Roll beading machine -
English Wheel (wheeling machine) -
Pneumatic forming tool -
Manual sheet metal bender -
Guillotine shears -
Rounding machine -
Die spotting press -
Punching machine 63 t press force
Punching machine 125 t press force
Punching machine 300 t press force
Notching and punching machine  
Cutting to size

Cutting to size

Type Technical details
Trumpf laser-cutting centre (2D / 3D)  Sheet formats (2D): 6,000 x 3,000 mm² / Plate formats (3D): 5,000 x 2,000 x 380 mm³
Trumpf laser-cutting centre (2D / 3D)  Sheet formats (2D): 4,000 x 2,000 mm² / Plate formats (3D): 3,000 x 2,000 x 380 mm³
Water-jet cutting system (2D / 3D)  Sheet formats (2D): 4,000 x 2,000 mm² / Plate formats (3D): 3,000 x 2,000 x 380 mm³
Metal-band saws, mitre saws,  log frame saws, etc. -
Welding equipment

Welding equipment

Type
MAG / MIG / TIG / stud welding machines 
Spot-welding and projection welding machines
Welding robot
Fume extraction systems
Lifting and turning system
Welding booths
Grinding and blasting equipment

Grinding and blasting equipment

Type
Barrel-finishing machine
Blasting and grinding booths
Surface finishing

Surface finishing

Type Technical details
Motoman PX-2050-F20 painting robot with painting cells 6-axis, painted item size max. 1,200 x 1,000 mm
Water-based paints, solvent-based paints
1 - 3-layer coating
Styling and tactile paints, chrome-effect paints
Typical painted items: glove compartments, dashboard components, central console, doors, columns, seats (e.g. air outlet nozzles, trays, baggage nets, instrument housings), head-up display 
Deep matt black elements
Spraying and flocking line  
3D printing

3D printing

Type Technical details
Stratasys 450mc 406 x 355 x 406 mm
MakerBot Replicator Z18 493 x 565 x 854 mm
MakerBot Replicator 2 285 x 153 x 155 mm
MakerBot Replicator 2X 246 x 152 x 155 mm
Engraving

Engraving

Type Technical details
Engraving laser Item size 810 x 580 x 330 mm (All materials except PC)
Testing and inspection

Testing and inspection

Type Technical details
Ballistic tester, compact Test standards/codes (civilian): DIN EN 1063, DIN EN 1523/ 1522, VPAM APR 2006, VPAM PM2007, VPAM
Test standards/codes (military): NATO AEP-55, Vol.1, Stanag 4569
Ballistic tester, full-scale Test standards/codes (civilian): DIN EN 1063, DIN EN 1523/ 1522, VPAM APR 2006, VPAM PM2007, VPAM
Test standards/codes (military): NATO AEP-55, Vol.1, Stanag 4569
Photoelectric barrier Smallest detectable item: 3.251 mm
Wavelength: 850 nm
Scissor-type lifting table Platform: 1,300 x 1,500 mm 
Size of standard ballistic testing plate: 300 x 300 to 500 x 500 mm
Ultrasonic bath Ultrasonic cleaning system for cartridge cases
Tumbler Polishing system for cleaning cartridge cases using nut bowls
Separation cutter Cutting of steel and aluminium under water cooling, primarily for obtainment of samples  for hardness testing.
Max. component size: 400 x 400 mm
Embedding press Hot embedding of samples; initial size 20 x 10 mm
Grinding and polishing machine Grinding: P80 to  P4000
Polishing: 6 μm, 3 μm, 1 μm
Etching for microstructural tests
Quality Assurance / Measuring equipment

Quality Assurance / Measuring equipment

Type
3D coordinates measuring gauge
Measuring arm
Load cell / peel tester 
Gloss meter
Spectrophotometer
Cross-cut tester
Thermal imaging camera
Hygrometer
3D area scanner GOM 
3D measuring gauge DEA global Hexagon
Multi-sensor gauge Scope Check 3D
Conturograph
Climate test cabinet
Baking chamber
Surface roughness tester
Coating thickness gauge 
Hygrometer
Leakage tester
3-point internal bore micrometer
Thermographic camera
Load cell / peel tester
Shore hardness tester
Hardness tester
Light-load tester
Reflected-light microscope
Drop-hammer tester
Climate test cabinet
Weld tester
3D measuring gauge 
Measuring projector
Colorimeter